... it was not a ready for use weapon with 1960's tech.
Also, when the ammo all had to be hand made, there's a huge quality problem there. Again, it's an issue with manufacturing technology. I think now, it could be mass produced, especially with additive manufacturing to make the nozzled baseplates.
The issue was that the design team didn't think it through....
- It needs to spin to function accurately.
- the launcher is a rail system
- The ammo needs to be cast or milled for consistency...
- the ammo needs to be easily handled.
- short run ammo was hand made; if it were to be reliable, it must be easily assembly lined for minimum human skill.
The ammo as developed uses a centerfire primer - no problem there - BUT... the primer is attached to the crimped in baseplate, and the baseplates were hand drilled.
A mass manufacture version should be cast in two pieces with a minimum 3 part mold each.
Part 1: The capsule.
Mold piece one: interior, forming female screw coupling
Mold pieces 2 & 3: form the exterior.
Hardest issue: Have to unscrew it from the mold
Without increasing mold complexity, one can use a friction belt to unscrew the case casting from the screw/interior form.
With an extra part, mold piece one becomes the center bore, and a screw on/off screw face. Cast, rotate back the thread form, then open the sides, then air-eject the casing. Well within 1960's capabilities.
Part 2: Base plate. This needs multiple nozzles, a primer bay, and a male-thread exterior. Sounds like milling, no? Well....
Again, we can go with decent multi-part molds. A 4-part sounds right in this case:
- interior - has wells to receive and lock to the cones for the nozzles; also has part of the primer firepaths.
- Back has the primer well and spike, and touches to the ends of the firepaths. Also has the cones. Designed to unscrew from the mold.
- exterior die with threads
Pressure mold the copper. Unscrew the back, which withdraws the cones from their lock into the inside. Spin the core while advancing the part out of the threads (note that the threads for mating the baseplate should be wider than the threads formed by the exterior die); the firepaths provide the needed torque.
Station 3: Cast the fuel slug - 2 or 3 part mold.
station 4: fill the cooled case with the precast slug of fuel.
Station 5: primer the plate
Station 6: using a Thrust-cones-shaped driver, drive the baseplate into the threads, then retreat the driver.
Station 7: package.
The inherent instability can be reduced by (1) more nozzels, and (2) casting a couple nubs on the exterior case to increase handleability in screw-fitting, as well as engaging in rails in the weapon to give increased initial spin.
None of this is beyond 1960's casting and machining. It's much easier now, but it was doable then.