Vargr or no Vargr, in earlier days it seems that there was little reason for the Vilani to be prevented, yet they did not go Spinward. The Vilani & Vargr DGP map along with much of the narrative shows the Vilani did not go that way. That map is dated -3500 and indicates this is as good as their borders got. This predates the Vargr discovery of Jump, so Vargr were not involved in making limiting Vilani expansion. Meeting the Zhodani was not impetus enough to get Vilani going Spinward either to bring these other psionic humans under their heel.
This is the reason I reject the simple analogy to Viking raiders. The canon material suggests something else stopped expansion. Could be as mundane as crappy planets or some scary heretofore unknown X-risk. Maybe the Zhos brainwashed the Vilani. Guesses?
The answer to your conundrum is twofold:
- The goal of the Consolidation Wars Era Vilani was not to expand as far and fast as they could, but simply to flush out any competition and eliminate them by incorporation or annihilation. Once that was accomplished (via the subjugation of the Vegans), the job was done, and expansion ceased. It's also likely that the final size was determined by a rough estimate of how far cohesion could be maintained at Jump-2 communication rates.
- The DGP map you are citing is ... inaccurate, and there are entire sectors of the Ziru Sirka unaccounted for in it.
No official exploration, anyway. There is non-CT evidence that some of the borders, possibly those under the eye of only one or two of the Bureaux, leaked. In the case of Gashikan, that leak was a fountain.
You have it backwards, actually. The DGP map that everyone here is sourcing is the one that is off; there is plenty of CT evidence that the
Ziru Sirka at its greatest extent was considerably larger than the one DGP portrayed.
Consider:
- The map provided in DGP's Vilani & Vargr is effectively a copy of the one provided in GDW's earlier Solomani module. The difference (besides the fact that the V&V map is more detailed) is that the Solomani map portrays the Ziru Sirka at the time of its transformation into the Rule of Man in -2204 (AD 2315), while the DGP map claims to be of the empire at its maximum extent (about -3500).
- CT's Library Data on the Ziru Sirka states that it had lost significant territory to coreward and trailing by the time the Terrans contacted them, so we know both maps cannot be true.
- In both maps, Marhaban (the Bwap homeworld) is situated outside the boundary of Imperial space. Since we know the Bwaps were contacted by the Vilani well before the founding of the Ziru Sirka, and no known races were left out of it at the beginning, we can deduce that any map portraying them as outside of it is of the later imperium. Also of note is that Marhaban is outside the trailing edge of imperial space, meaning that it reinforces point #2, above.
- The CT Vargr module states that the governor who hired the first Vargr mercenaries was in charge of Corridor, Provence and Deneb Sectors. While both maps do show a small region of Corridor in the Ziru Sirka, as well as a tiny portion of Provence, Deneb is shown as far outside the imperial border.
It's also worth noting that the imperial border as portrayed in the maps stops well shy of Gashikan, despite the fact that canon states the Yileans were contacted by the Vilani during the Consolidation Wars period (-4400), and as such were certainly (and happily, as far as they were concerned) incorporated into the Vilani Imperium. This also reinforces point #2. The only reason they are not included into the above list is because they are not a CT creation.
Did the Zhodani learn of the existence of the Ziru Sirka via the Vargr...
No, from the Luriani, actually. At least one caravan of Luriani drifted into Zhodani space around -4100, no doubt fleeing the chaos of the Consolidation Wars. It must have occurred to them to mention to the Zhodani exactly who it was they were fleeing from.
The Zhodani also had less pleasant dealings with the Loeskalth (aka the Sky Raiders), who were pillaging their way around Far Frontiers Sector from around -4100 to -3107. If there was any information exchange between the two antagonists during that thousand year period, the Zhodani would have learned about why the Loeskalth were there, and who were behind it.
The Zhodani also could have encountered the Vilani on their own. The CT Zhodani module states that, prior to becoming obsessed with the galactic core, Zhodani scouting expeditions ranged far beyond settled space (the galactic rim is mentioned). With that in mind, it's entirely possible that Zhodani scouts made surreptitious trips to the edge of the
Ziru Sirka's Makhidkarun Bureau space. Not revealing themselves to other populations is a
modus operandi of theirs (ask the Darrians, they'll verify), so it is not at all unlikely to imagine them knowing all about the Vilani for centuries before the Vilani knew anything about them.