DIRECT certainly had an impact--SLS is a result of it. Within NASA, there's a sense that the 105mT variants can do all the BEO work we need. As a point of comparison, a Saturn V's lift capacity is 120mT.
But one comment on the small team--DIRECT was an architecture-building exercise to create an alternative to the Constellation program launch vehicles. Architecture-building is the easiest part of the whole process of creating a space exploration system, if you have the basic information and if you follow some basic rules (which NASA regularly violates, viz. X-33.)
They built architectures for only one part of the system, the launch vehicle. And they had a specific target--improving on the costs and IOC dates of Constellation's two launch vehicles (Ares-I and Ares-V) with their own architecture.
The DIRECT folks themselves were very specific about what they were doing and trying to achieve, BTW. They did not oversell themselves or what they were doing. See
the press release where the team declares victory as well as other posts by user "kraisee" on the nasaspaceflight.com forums.
The 130mT variant of SLS, if it ever occurs, is not likely to materialize till about 15 years from now, and likely closer to 20 years.
Part of the deal here is that we don't have a specific mission to build to. Mars is too far off right now, and the interim targets have all been deprecated. Those include the Moon and an asteroid mission. The more ambitious asteroid missions would definitely benefit from a 130mT launch vehicle, as would any Mars missions.
There are a number of mission possibilities being built into the current CONOPS (Concepts of Operations) which are guiding the development of Orion and SLS. Without clear guidance on a mission, the CONOPS is providing the feedback mechanism to the design where capabilities form mission profiles which then feed back into design and development work that creates the capabilities. Using a CONOPS to take the place of an actual mission means that the work is more diffuse than if we had a specific mission.
So the present plan is to build the equipment that can be fit to any of a number of missions. Growing capabilities to refuel in space, operate space stations, use solar electric propulsion, and take advantage of libration points for low energy transfers is influencing present designs. All of these result in a reduction in the required size of an Earth to orbit launch vehicle.
Some feel that they eliminate the need to develop a heavy lift vehicle at all, that our current medium lift vehicles are up to the task. My own opinion, at present, is that we still need a heavy lift vehicle to keep costs under control by reducing the total number of launches to accomplish the missions under consideration at present, and to limit overall mission complexity and risk on the more difficult missions like lunar sorties, asteroid surveys, and Mars flybys.
This is because of the need for balancing consumables with flight time for crewed flights to BEO destinations, and the overall mass of an Orion with service module.
There's also another factor that I think militates for larger launchers--we're getting the ability to use a single launch for multiple payloads down to a routine now, and this capability can be used as a means of reducing the risk of the primary mission. In essence, we can launch with excess capacity for the primary mission. If the primary mission doesn't need that capacity, there's a secondary payload along that can take advantage of that capacity while sharing the costs of the launch.
This used to be something that added enough complexity and risk to a launch that it was only done when LV availability and costs demanded it. But current technology has adjusted the numbers enough to where it is becoming an advantage. One example is the SpaceX business plan. The Falcon 9 and Falcon Heavy LV economics depend on the buses that allow pretty well seamless integration of multiple payloads on a single vehicle.
It's a small jump from having large LVs out-compete small ones by cost-sharing among multiple payloads, or having secondary payloads reduce costs to a larger primary payload, to using secondary payloads as as a risk reduction measure for a crew. If the LV performs to plan, the secondary payloads get a cheap ride. If not, their missions are compromised, but the primary payload has the excess capacity it needs to stay on track. The secondary payloads provide the dollars to buy that extra capacity.
From where I'm sitting, I'm seeing a near future where HLVs are the dominant commercial launch vehicle, and mediums are reduced to bespoke systems built for governmental use, with smalls being very common in the low end and light weight commercial arena.
SLS is a bespoke large system, which is why I wonder whether we'll see growth to 130mT. Rather, I think that when the time for that decision comes in about a decade or a bit more, there will be commercial systems that will either supplant the SLS or reduce costs by contributing the necessary components to increase payload capacity.
The commercial availability of HLVs will make crewed BEO missions much more cost effective, and therefore more politically palatable (and reduce the time to results short enough for office-holders to benefit politically from providing the funding.)
Right now we're living in a difficult inflection point in technology. The new stuff isn't quite flying yet, and many organizations haven't changed their thinking based on present and near future technology.
I think the next three years will change a lot of that.
So hold on to your hope.
